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YOU ARE HERE: Home / Technology Trends / Turnkey systems for IML with full system demonstration as a deliverable

Turnkey systems for IML with full system demonstration as a deliverable

August 14, 2015

In the 1990’s, StackTeck started building turnkey In-Mold Labeling (IML) systems the hard way, with a designed-from-scratch mechanical robot to insert the labels.  As project volumes increased, it quickly became apparent that collaboration would be needed with a leading IML robotics supplier to ensure optimal productivity with a quick production startup.  Such collaborations led to early consideration of the inter-related aspects of the mold and robot design, and simplified the final integration when all the system components came together.  Today, StackTeck continues to work with top tier In-Mold Labeling automation partners.

The typical scope of an IML turnkey system is as follows:

  • Part design
  • Label design
  • Prototype in an IML pilot cell
  • Mold
  • Robot
  • Machine specifications
  • System integration
  • Demonstration at an estimated cycle time and preset uptime/yield ratios
  • Startup support

Other Ingredients for Success

All of the project team members need to bring substantial In-Mold Labeling experience to every project:

  • IML label
  • Injection molding machine
  • Resin
  • Static generator
  • Vision/inspection equipment

Turnkey Scope

The qualification of a turnkey In-Mold Labeling system is typically done at StackTeck for complex IML systems. However, many of our systems have been integrated successfully at the molder’s facility.

Part Samples of an IML-QPC system integrated by StackTeck for margarine containers and lids in 4 different sizes

Injection Molded Part | IML-QPC system for margarine containers and lids | Molded on StackTeck Mold

Injection Molded Part | IML-QPC system for margarine containers and lids | Molded on StackTeck Mold

Injection Molded Part | IML-QPC system for margarine containers and lids | Molded on StackTeck Mold

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Filed Under: Technology Trends

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  • Hot Fill Closures
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  • Collapsing Core Closures
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